Recipe Highlights

• Grill time: 6–8 minutes (thin links) or 10–12 minutes (thick links)
• Ideal grill temp: 375°F–400°F
• Internal temperature: 160°F
• Prep time: 5 minutes
• Best made with: pasture-raised pork sausages

Summer is synonymous with grilling, and Italian sausages are a must-have for your next BBQ. The distinct flavors and quality of our pasture-raised pork make our Italian sausage bratwursts an irresistible choice for grilling. In addition, all our sausages are sugar-free with no added hormones, antibiotics, or GMOs. Try this simple recipe that pairs grilled sausages with flavorful vegetables for a perfect summer BBQ.

Originally published on February 23, 2025, this article was updated and republished on November 17, 2025.

How to Make Italian Grilled Sausage & Peppers

1. Preheat the grill: Set your grill to medium-high heat, aiming for a temperature between 375°F and 400°F. Preheat fully before cooking.
2. Prepare the vegetables: In a bowl, mix the sliced bell peppers and onion with olive oil, salt, and pepper.
3. Grill the Sausages: Place the Italian sausage brats directly on the grill. Depending on the thickness of the bratwurst you're preparing you'll want to cook between 6-8 minutes for "skinnier" brats or 10-12 minutes for "thicker" brats, occasionally turning to ensure all sides are golden brown and the internal temperature reaches 160°F. I'd say the Seven Sons Italian Brats would best be cooked to the 8-minute mark.
4. Grill the Vegetables: Put the seasoned bell peppers and onions in a grill basket or on a sheet of heavy-duty aluminum foil. Place them on the grill alongside the sausages. Grill for about 10-12 minutes, stirring occasionally, until the vegetables are tender and slightly charred.
5. Serve: Serve the grilled sausages on buns with the grilled vegetables on top. Add mustard or your favorite condiment for extra flavor. This dish pairs well with a side salad or grilled corn on the cob.

How Long Does Italian Sausage Take to Cook?

Italian sausage generally 6-8 minutes for "skinnier" brats or 10-12 minutes for "thicker" brats. Consider using a meat thermometer to check for an internal temperature of 160°F to 165°F to ensure they're fully cooked.

If you’re using a gas grill to cook your sausage, follow the same steps, but minimize cooking time by about a minute on each side.

Tips for Grilling Sausage

If you want to make the best sausage or try something new, here are a few tips for grilling the perfect Italian sausage bratwursts:

• Preheat the grill: Always preheat your grill to ensure even cooking.
• Use a meat thermometer: Check the internal temperature to ensure the sausages are fully cooked. You want to hit 160°F.
• Turn carefully: Use tongs to turn the sausages gently, avoiding punctures to keep the juices inside.
• Position properly: For gas grills, place the sausages over direct heat, but not too close to avoid flare-ups.
• Rest the sausages: Let the sausages rest for a few minutes before serving to lock in the juices.
• Choose quality sausages: Pasture-raised pork sausages deliver superior flavor and juiciness. Seven Sons sausages are sugar-free with no added hormones, antibiotics, or GMOs, making them healthier and tastier on the grill.

Should You Boil Italian Sausages Before Grilling?

Boiling sausages before grilling can help ensure they’re fully cooked and reduce grilling time. However, it can also lead to a loss of flavor and juiciness. 

If you prefer a more charred, flavorful sausage, grilling them without boiling is the better choice. If you're concerned about undercooking, you can simmer the sausages in water for 5-10 minutes before grilling to ensure they’re cooked through.

FAQs

What temperature should Italian sausage be cooked to?

Italian sausage should reach an internal temperature of 160°F to 165°F to ensure it's fully cooked and safe to eat. Use a meat thermometer to check the temperature, and aim for a grill temperature between 375°F and 400°F for the best results.

How do you keep sausages from bursting on the grill?

Turn sausages carefully with tongs instead of puncturing them with forks, which keeps the juices inside and prevents bursting. Position them over direct heat but not too close to avoid flare-ups, and grill at a consistent medium-high temperature (375°F-400°F) rather than high heat.

Can you grill sausages and buns together?

Yes, you can grill buns alongside your sausages during the last few minutes of cooking. Place buns on a cooler part of the grill or away from direct heat to lightly toast them without burning, usually taking just 1-2 minutes per side.

How do you store and reheat leftover grilled sausages?

Store leftover grilled sausages in an airtight container in the refrigerator and consume within 3-4 days. Reheat them on the grill for 3-4 minutes, in a skillet over medium heat, or in the microwave until they reach an internal temperature of 165°F.

Perfect Grilling with Seven Sons Italian Bratwurst

Seven Sons' Italian sausages are crafted with high-quality ingredients, making them a perfect choice for grilling. Whether you're hosting a BBQ or enjoying a simple family dinner, these sausages are sure to impress. Enjoy the grilling season with this recipe, or explore our other pastured pork sausages.